Monday, May 28, 2012

Summer is Capacitor Replacement Season

Any practicing service tech will tell you that service calls involving dead capacitors are common, especially in hot weather. The two most common causes of capacitor death are heat and over voltage. However, there is another less known cause: old age. Many capacitors have a shelf life. I have seen shelf lives listed as little as one year. The oxides on the metalized film break down when the capacitor is not in use, weakening the capacitor. They do tend to self-heal during use. That is why a capacitor which cannot sit on the shelf for longer than a couple of years can last for ten years in use.

Always check the capacitance of any replacement capacitor with a capacitor tester or the capacitance scale on a digital multi-meter before using the capacitor. It may have already died of old age before you install it! A capacitor is a pretty simple device, basically, it is a couple of rolled up sheets of aluminum foil or metalized film with paper or plastic between them. Although a capacitor is a simple device, it is an extremely important part on most air conditioning systems. A bad capacitor can kill a system’s compressor. To protect your reputation and your customer’s equipment, only use capacitors that can pass the EIA-456 Highly Accelerated Life Test. The HALT test subjects a set of capacitors to 125 percent of their rated voltage and 10˚C above their rated temperature for 2,000 hours. For example, a capacitor that is rated at 5uf/440 vac, with an operating temperature of 70˚C, is tested at 550 vac and 80˚C for 2,000 hours. 
Determining which capacitors to stock on your truck is another problem. There are so many sizes of dual capacitors that it is nearly impossible to have all the necessary sizes. American Radionic, AMRAD, has a solution – a multiple capacitor with enough sizes to cover nearly any application. Better yet, they will send instructors sample capacitors to use in your lab. These are great for demonstrating the effect of connecting capacitors in series and parallel. Their web site is AMRAD

Fundamentals of HVAC/R 2nd edition has coverage of capacitors and their effect in circuits in Unit 34 Alternating Current Fundamentals, Unit 37 Electric Motors, and Unit 88 Troubleshooting Refrigeration Systems.

1 comment:

  1. Mars listed a helpful hint if a single capacitor keeps going out. Use two capacitors wired in parallel one half the capacitance value of the single capacitor. The increased area of the two metal surfaces will dissipate the heat faster than a single capacitor.